Major Work Activity D - Services material handling / process systems
Table of Contents
- Task D-17 Services robotics and automated equipment
- Task D-18 Services fans and blowers
- Task D-19 Services pumps
- Task D-20 Services compressors
- Task D-21 Services process piping, tanks and containers
- D-21.01 Installs process tanks and containers
- D-21.02 Installs process piping
- D-21.03 Diagnoses process tanks and containers
- D-21.04 Diagnoses process piping
- D-21.05 Maintains process tanks and containers
- D-21.06 Maintains process piping
- D-21.07 Repairs process tanks and containers
- D-21.08 Repairs process piping
- Task D-22 Services conveying systems
Task D-17 Services robotics and automated equipment
Task Descriptor
Robotics and automated equipment are machines that can be used in dangerous environments, under heavy loads, high repetition in manufacturing processes. They include a wide range of components and sub-components designated by type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), and brand. They must be installed correctly and maintained properly to provide specialized automated services. Servicing includes installing, diagnosing, maintaining and repairing.
D-17.01 - Installs robotics and automated equipment
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-17.01.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-17.01.02P | determine location and elevation for installation | location and elevation for installation are determined according to site and manufacturers’ specifications, and engineered drawings |
| D-17.01.03P | prepare foundation | foundation is prepared according to site and manufacturers’ specifications, and engineered drawings |
| D-17.01.04P | prepare base, base plates and structure | base, base plates and structure are prepared using methods according to site and manufacturers’ specifications, and engineered drawings |
| D-17.01.05P | prepare and inspect robotics and automated equipment | robotics and automated equipment are prepared and inspected for installation according to site and manufacturers’ specifications, and engineered drawings |
| D-17.01.06P | position robotics and automated equipment | robotics and automated equipment are positioned manually or with rigging, hoisting/lifting and moving equipment according to manufacturers’ specifications, engineered drawings and regulations |
| D-17.01.07P | secure, level and align robotics and automated equipment | robotics and automated equipment are secured, levelled and aligned according to site and manufacturers’ specifications, engineered drawings and regulations |
| D-17.01.08P | install auxiliary systems | auxiliary systems are installed according to site and manufacturers’ specifications, engineered drawings, regulations and procedures |
| D-17.01.09P | install and calibrate electromechanical components | electromechanical components are installed and calibrated according to manufacturers’ specifications, company policies, and jurisdictional regulations and limitations |
| D-17.01.10P | test range of movement | range of movement is tested |
| D-17.01.11P | connect robotics and automated equipment with controller | robotics and automated equipment are connected with controller using components according to site and manufacturers’ specifications, and engineered drawings |
| D-17.01.12P | install safety guards and safety devices | safety guards and safety devices are installed according to site and manufacturers’ specifications, engineered drawings and regulations |
| D-17.01.13P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
| D-17.01.14P | verify functionality of safety devices | safety device functionality is verified according to site and manufacturers’ specifications, engineered drawings and regulations |
Range of Variables (include, but not limited to)
- methods: installation techniques, alignment
- robotics: multi-axis, end of arm tooling (EOAT), grippers and end effectors, Selective Compliance Assembly Robot Arm (SCARA), side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- auxiliary systems: wire feeders, articulating fingers, filtering systems, tip dressers, tip changers
- electromechanical components: linear variable differential transformers, servo motor, stepper motors, sensors, solenoids (coils), limit switches, electronic measuring devices, relays, contactors
- controllers: host, network, programmable logic controller (PLC), mainframe
- components: servo motors, fluid power hoses and pistons, sensors, encoders
- safety guards: covers, screens, inspection doors, portals
- safety devices: light curtain, overtravel, overload, heat detectors, emergency stops (E‑stops), laser grids, lockouts, physical guards, safety mat, safety interlock
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-17.01.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation
|
| D-17.01.02L |
demonstrate knowledge of electromechanical components found in robotics and automated equipment, their characteristics, applications and operation
|
| D-17.01.03L |
demonstrate knowledge of procedures to install robotics and automated equipment
|
| D-17.01.04L |
demonstrate knowledge of additional training and certification to install robotics and automated equipment
|
| D-17.01.05L |
demonstrate knowledge of regulatory requirements to install robotics and automated equipment
|
| D-17.01.06L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- robotics: multi-axis, EOAT, grippers and end effectors, SCARA, side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- components: servo motors, fluid power hoses and pistons, sensors, encoders
- classifications for robotics and automated equipment: type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), brand
- auxiliary equipment: wire feeders, articulating fingers, filtering systems
- electromechanical components: linear variable differential transformers, servo motor, stepper motors, sensors, solenoids (coils), limit switches, electronic measuring devices, relays, contactors
D-17.02 - Diagnoses robotics and automated equipment
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-17.02.01P | obtain description of problem and symptoms | description of problem and symptoms is obtained |
| D-17.02.02P | perform sensory inspection of robotics and automated equipment for defects | sensory inspection is performed to determine next steps |
| D-17.02.03P | perform condition-based monitoring methods and analysis | condition-based monitoring methods and analysis are performed to detect defects not identified through sensory inspection |
| D-17.02.04P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-17.02.05P | test and evaluate robotics and automated equipment | robotics and automated equipment are tested and evaluated using specialized equipment and referring to site and manufacturers’ specifications |
| D-17.02.06P | remove, reinstall or replace safety guards and safety devices | safety guards and safety devices are removed, reinstalled or replaced according to site and manufacturers’ specifications, and regulations |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, looking for excessive wear, stress indications, corrosion and looseness
- robotics: multi-axis, EOAT, grippers and end effectors, SCARA, side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- condition-based monitoring methods: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- safety guards: covers, screens, inspection doors and portals
- safety devices: light curtain, overtravel, overload, heat detectors, emergency stops (E-stops), vibration sensors, lockouts, physical guards, safety mat, safety interlock
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-17.02.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation
|
| D-17.02.02L |
demonstrate knowledge of procedures to diagnose robotics and automated equipment
|
| D-17.02.03L |
demonstrate knowledge of additional training and certification to diagnose robotics and automated equipment
|
| D-17.02.04L |
demonstrate knowledge of regulatory requirements to diagnose robotics and automated equipment
|
| D-17.02.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- robotics: multi-axis, EOAT, grippers and end effectors, SCARA, side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- classifications for robotics and automated equipment: type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), brand
- components: servo motors, fluid power hoses and cylinders, sensors, encoders
- auxiliary equipment: wire feeders, articulating fingers, filtering systems
D-17.03 - Maintains robotics and automated equipment
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-17.03.01P | inspect, modify and adjust robotics and automated equipment | robotics and automated equipment are inspected, modified and adjusted according to site and manufacturers’ specifications, and to maintenance schedule using condition-based monitoring methods |
| D-17.03.02P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-17.03.03P | align components | components are aligned according to manufacturers’ specifications |
| D-17.03.04P | check coolant and lubricant levels, packing, seals and safety devices | coolant and lubricant levels, packing, seals and safety devices are checked according to manufacturers’ specifications and maintenance schedule |
| D-17.03.05P | monitor temperature, vibration, range of movement and pressure | temperature, vibration, range of movement and pressure are monitored according to manufacturers’ specifications and maintenance schedule |
| D-17.03.06P | check automatic lubrication systems | automatic lubrication systems are checked according to site and manufacturers’ specifications, and maintenance schedule |
| D-17.03.07P | adjust flow and pressure controls | flow and pressure controls for robotics and automated equipment are adjusted according to manufacturers’ specifications and regulations |
| D-17.03.08P | remove and replace safety guards and safety devices | safety guards and safety devices are removed and replaced according to site and manufacturers’ specifications, and regulations |
| D-17.03.09P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
| D-17.03.10P | identify faulty or damaged equipment | faulty or damaged equipment is identified to determine repair or replacement according to site specifications |
| D-17.03.11P | tag and report faulty or damaged equipment | faulty or damaged equipment is tagged and reported according to site specifications and regulations |
Range of Variables (include, but not limited to)
- robotics: multi-axis, EOAT, grippers and end effectors, SCARA, side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- condition-based monitoring methods: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- components: servo motors, fluid power hoses and pistons, sensors, encoders
- safety devices: light curtain, overtravel, overload, heat detectors, emergency stops (E‑stops), pressure mats, lockouts, physical guards, safety mat, safety interlock
- safety guards: covers, screens, inspection doors and portals
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-17.03.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation
|
| D-17.03.02L |
demonstrate knowledge of procedures to maintain robotics and automated equipment
|
| D-17.03.03L |
demonstrate knowledge of additional training and certification to maintain robotics and automated equipment
|
| D-17.03.04L |
demonstrate knowledge of regulatory requirements to maintain robotics and automated equipment
|
| D-17.03.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- robotics: multi-axis, EOAT, grippers and end effectors, SCARA, side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- classifications for robotics and automated equipment: type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), brand
- components: servo motors, fluid power hoses and pistons, sensors, encoders
- auxiliary equipment: wire feeders, articulating fingers, filtering systems
D-17.04 - Repairs robotics and automated equipment
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-17.04.01P | access robotics and automated equipment | robotics and automated equipment are accessed by removing components |
| D-17.04.02P | dismantle and remove robotics and automated equipment and components | robotics and automated equipment and components are dismantled and removed according to manufacturers’ specifications using tools and procedures and match (witness) marks |
| D-17.04.03P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-17.04.04P | prepare robotics and automated equipment for repair | robotics and automated equipment are prepared according to repair required using approved methods |
| D-17.04.05P | size and replace seals, bearings and power transmission devices | seals, bearings and power transmission devices are sized and replaced according to manufacturers’ specifications |
| D-17.04.06P | replace faulty components and auxiliary equipment | faulty components and auxiliary equipment are replaced according to site and manufacturers’ specifications and match (witness) marks |
| D-17.04.07P | verify complete range of movement | range of movement is checked by performing various tests |
| D-17.04.08P | align components | components are aligned according to manufacturers’ specifications |
| D-17.04.09P | reinstall machine guarding and safety devices | machine guarding and safety devices are reinstalled according to site and manufacturers’ specifications, and regulations |
| D-17.04.10P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
| D-17.04.11P | tag and report faulty or damaged equipment | faulty or damaged equipment is tagged and reported according to site specifications and regulations |
Range of Variables (include, but not limited to)
- robotics: multi-axis, EOAT, grippers and end effectors, SCARA, side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- components: servo motors, fluid power hoses and pistons, sensors, encoders
- methods: manufacturers’ or engineer’s recommendations and procedures, SOP
- auxiliary equipment: wire feeders, articulating fingers, filtering systems
- safety devices: light curtain, overtravel, overload, heat detectors, emergency stops (E‑stops), pressure mats, lockouts, physical guards, safety mat, safety interlock
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-17.04.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation
|
| D-17.04.02L |
demonstrate knowledge of procedures to repair robotics and automated equipment
|
| D-17.04.03L |
demonstrate knowledge of additional training and certification to repair robotics and automated equipment
|
| D-17.04.04L |
demonstrate knowledge of regulatory requirements to repair robotics and automated equipment
|
| D-17.04.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- robotics: multi-axis, EOAT, grippers and end effectors, SCARA, side entry
- automated equipment: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- components: servo motors, fluid power hoses and pistons, sensors, encoders
- classifications for robotics and automated equipment: type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), brand
- auxiliary equipment: wire feeders, articulating fingers, filtering systems
Task D-18 Services fans and blowers
Task Descriptor
Fans move air and material from various sources such as fresh air, and heating and cooling applications. Blowers supply pressurized air to transfer product such as woodchips, waste, exhaust gases and dust. The failure of fans and blowers can result in safety issues and lost productivity when not installed, maintained and repaired properly. Servicing includes installing, diagnosing, maintaining and repairing.
D-18.01 - Installs fans and blowers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-18.01.01P | use safe work practices related to installation of fans and blowers | safe work practices related to installation of fans and blowers are used |
| D-18.01.02P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-18.01.03P | determine location and elevation for installation | location and elevation for installation are determined according to site specifications and engineered drawings |
| D-18.01.04P | clean and rough up base for fan or blower using various methods | base for fan or blower is cleaned and roughed up using methods according to manufacturers’ specifications |
| D-18.01.05P | prepare foundation | foundation is prepared according to site and manufacturers’ specifications, and engineered drawings |
| D-18.01.06P | position fan or blower in place using rigging, hoisting/lifting and moving equipment | fan or blower is positioned in place using rigging, hoisting/lifting and moving equipment |
| D-18.01.07P | level, align and secure fans and blowers | fans and blowers are levelled, aligned and secured according to site and manufacturers’ specifications, and engineered drawings |
| D-18.01.08P | grout to distribute load and minimize vibration | load is distributed and vibration is minimized by grouting |
| D-18.01.09P | check rotation, static and dynamic balance, and vibration | rotation, static and dynamic balance, and vibration are checked and compared to manufacturers’ specifications and plant requirements |
| D-18.01.10P | connect inlet/outlet | inlet/outlet is connected according to manufacturers’ specifications, engineered drawings, plant requirements and regulations |
| D-18.01.11P | connect and align fans and blowers to driver | fans and blowers are connected and aligned to driver according to manufacturers’ specifications and engineered drawings using processes |
| D-18.01.12P | install safety guards and safety devices | safety guards and safety devices are installed according to site and manufacturers’ specifications, and regulations |
| D-18.01.13P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- methods: filing, sandblasting, buffing, scarifying
- processes: co-linear shaft alignment, parallel shaft alignment
- safety devices: interlocking devices, heat shields, guards, access covers, screens, inspection doors, portals, sensors (heat, motion, vibration), barriers, electronic eyes, amperage meters, electronic overloads, lockouts, physical guards
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-18.01.01L |
demonstrate knowledge of fans and blowers, their components, characteristics, applications and operation
|
| D-18.01.02L |
demonstrate knowledge of procedures to remove and install fans and blowers
|
| D-18.01.03L |
demonstrate knowledge of regulatory requirements to install fans and blowers
|
| D-18.01.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
D-18.02 - Diagnoses fans and blowers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-18.02.01P | obtain description of problem and symptoms | description of problem and symptoms is obtained by sensory inspection or verbal communication |
| D-18.02.02P | perform sensory inspection of components for defects | sensory inspection of components is performed to determine next steps |
| D-18.02.03P | select and use tools and equipment | tools and equipment are selected and used according to results of sensory inspection, task, specifications and regulations |
| D-18.02.04P | use test/evaluation procedures | test/evaluation procedures are used according to results of sensory inspection |
| D-18.02.05P | perform condition-based monitoring routine procedures | condition-based monitoring routine procedures are performed to detect defects not identified through sensory inspection and to determine next steps |
| D-18.02.06P | verify lubrication levels and condition | lubrication levels and condition are verified by physical inspection |
| D-18.02.07P | remove, reinstall or replace safety guards and safety devices | safety guards and safety devices are removed, reinstalled or replaced according to site and manufacturers’ specifications, and regulations |
| D-18.02.08P | measure clearances of fans and blowers | clearances of fans and blowers are measured according to manufacturers’ specifications |
| D-18.02.09P | assess and detect faulty or damaged components | faulty or damaged components are assessed and detected to determine repair or replacement according to site and manufacturers’ specifications |
| D-18.02.10P | determine type of repair required | type of repair required is determined according to inspection and vibration analysis results |
| D-18.02.11P | determine root cause of failure | root cause of failure of fans and blowers are determined |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
- components: sheaves, louvers, bearings, belts, fan blades
- next steps: repair, replace, overhaul, adjust, continue operation
- test/evaluation procedures: monitoring temperature and vibration levels with specialized equipment
- physical inspection: lock out machine, visually inspect lubrication levels of blower housing, couplings, clutches and brakes
- safety devices: interlocking devices, heat shields, guards, access covers, screens, inspection doors, portals, sensors (e.g., heat, motion, vibration), barriers, electronic eyes, amperage meters, electronic overloads, lockouts, physical guards
- repair: bearing, coupling and drive component replacement; re-balancing
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-18.02.01L |
demonstrate knowledge of fans and blowers, their components, characteristics, applications and operation
|
| D-18.02.02L |
demonstrate knowledge of procedures to diagnose fans and blowers
|
| D-18.02.03L |
demonstrate knowledge of regulatory requirements to diagnose fans and blowers
|
Range of Variables (include, but not limited to)
- components: sheaves, louvers, bearings, belts, fan blades
D-18.03 - Maintains fans and blowers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-18.03.01P | use safe work practices related to fans and blowers | safe work practices related to fans and blowers are used |
| D-18.03.02P | perform sensory inspection of fans and blower components | sensory inspection of fan and blower components is performed using tools and equipment to locate defects |
| D-18.03.03P | select and use tools and equipment | tools and equipment are selected and used according to inspection, task, specifications and regulations |
| D-18.03.04P | access fans and blowers | fans and blowers are accessed by removing auxiliary equipment |
| D-18.03.05P | verify maintenance requirements | maintenance requirements are verified according to inspection, equipment history, and site and manufacturers’ specifications |
| D-18.03.06P | clean fan blades | fan blades are cleaned according to site and manufacturers’ specifications |
| D-18.03.07P | lubricate bearings and couplings | bearings and couplings are lubricated according to site and manufacturers’ specifications |
| D-18.03.08P | reinstall, re-align, replace and adjust fan blades and blower components | fan blades and blower components are reinstalled, realigned, replaced and adjusted according to site and manufacturers’ specifications |
| D-18.03.09P | document and replace faulty components | faulty components are documented and replaced according to site and manufacturers’ specifications, and engineered drawings |
| D-18.03.10P | reinstall machine guarding and safety devices | machine guarding and safety devices are reinstalled according to site and manufacturers’ specifications, and regulations |
| D-18.03.11P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
- defects: wear, misalignment, debris build-up
- auxiliary equipment: guards, shrouding, scrolls, casings
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-18.03.01L |
demonstrate knowledge of fans and blowers, their components, characteristics, applications and operation
|
| D-18.03.02L |
demonstrate knowledge of procedures to maintain fans and blowers
|
| D-18.03.03L |
demonstrate knowledge of regulatory requirements to maintain fans and blowers
|
| D-18.03.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
D-18.04 - Repairs fans and blowers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-18.04.01P | use safe work practices related to fans and blowers | safe work practices related to fans and blowers are used |
| D-18.04.02P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-18.04.03P | prepare fans and blowers for repair | fans and blowers are prepared according to repair required and SOP |
| D-18.04.04P | correct unbalances | unbalances are corrected using methods |
| D-18.04.05P | access fans and blowers | fans and blowers are accessed by removing auxiliary equipment |
| D-18.04.06P | dismantle, remove and reassemble fans and blowers, and their components | fans and blowers, and their components are dismantled, removed and reassembled according to manufacturers’ specifications |
| D-18.04.07P | recondition, repair or replace fans and blowers, and their components | fans and blowers, and their components are reconditioned, repaired or replaced according to site and manufacturers’ specifications, and engineered drawings |
| D-18.04.08P | adjust clearances of fans and blowers, and their components | clearances of fans and blowers, and their components are adjusted according to manufacturers’ specifications |
| D-18.04.09P | lubricate bearings and couplings | bearings and couplings are lubricated according to manufacturers’ specifications |
| D-18.04.10P | level and align drive components | drive components are levelled and aligned according to manufacturers’ specifications |
| D-18.04.11P | reinstall safety guards and safety devices | safety guards and safety devices are reinstalled according to manufacturers’ specifications and regulations |
| D-18.04.12P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- methods: cleaning, static and dynamic balancing
- auxiliary equipment: guards, shrouding, scrolls, casings
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-18.04.01L |
demonstrate knowledge of fans and blowers, their components, characteristics, applications and operation
|
| D-18.04.02L |
demonstrate knowledge of procedures to repair fans and blowers
|
| D-18.04.03L |
demonstrate knowledge of regulatory requirements to repair fans and blowers
|
| D-18.04.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Task D-19 Services pumps
Task Descriptor
Pumps are used to move liquid and other media by positive or non-positive displacement. Proper and safe servicing practices ensure machine reliability and efficiency. Servicing includes installing, diagnosing, maintaining and repairing.
D-19.01 - Installs pumps
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-19.01.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-19.01.02P | determine location and elevation for installation | location and elevation for installation are determined according to site and manufacturers’ specifications, and engineered drawings |
| D-19.01.03P | prepare base, base plates and structure for pump installation | base, base plates and structure for pump installation are prepared using methods according to site and manufacturers’ specifications, and engineered drawings |
| D-19.01.04P | prepare foundation | foundation is prepared for installation according to site and manufacturers’ specifications, and engineered drawings |
| D-19.01.05P | position pump | pump is positioned on foundation manually or using rigging, hoisting/lifting and moving equipment according to manufacturers’ specifications |
| D-19.01.06P | secure, level and align pump and prime mover | pump and prime mover are secured, levelled and aligned according to site and manufacturers’ specifications, and engineered drawings |
| D-19.01.07P | finish foundation | foundation is finished according to manufacturers’ specifications |
| D-19.01.08P | set pump clearances | pump clearances are set according to site and manufacturers’ specifications |
| D-19.01.09P | install and adjust components | components are installed and adjusted according to site and manufacturers’ specifications |
| D-19.01.10P | connect suction and discharge piping | suction and discharge piping is connected according to site and manufacturers’ specifications |
| D-19.01.11P | eliminate stress on pump | stress on pump is eliminated by relieving pipe strain |
Range of Variables (include, but not limited to)
- tools and equipment: impeller lifting jig, packing pullers, packing installation tools, packing cutters, inspection mirrors, sheave alignment tools
- pumps: non-positive (e.g., centrifugal, axial flow), positive displacement (e.g., vane, gear, peristaltic, piston, diaphragm, progressive cavity)
- methods: filing, sandblasting, buffing, levelling, aligning, grouting, scarifying
- components: filters, breathers, wear sleeves, seals (e.g., packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings, bleed off valves, relief valves
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-19.01.01L |
demonstrate knowledge of pumps, their components, characteristics, applications and operation
|
| D-19.01.02L |
demonstrate knowledge of procedures to install pumps
|
| D-19.01.03L |
demonstrate knowledge of regulatory requirements to install pumps
|
| D-19.01.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- pumps: non-positive (e.g., centrifugal, axial flow), positive displacement (e.g., vane, gear, peristaltic, piston, diaphragm, progressive cavity)
- components: filters, breathers, wear sleeves, seals (e.g., packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings, bleed off valves, relief valves
- tools and equipment: impeller lifting jig, packing pullers, packing installation tools, packing cutters, inspection mirrors, sheave alignment tools
- methods: filing, sandblasting, buffing, levelling, aligning, grouting, scarifying
D-19.02 - Diagnoses pumps
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-19.02.01P | obtain description of problem and symptoms | description of problem and symptoms is obtained |
| D-19.02.02P | perform sensory inspection of pump components for defects | sensory inspection is performed to determine next steps |
| D-19.02.03P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-19.02.04P | test and evaluate pumps | pumps are tested and evaluated by referring to manufacturers’ specifications |
| D-19.02.05P | perform condition-based monitoring methods and analysis | condition-based monitoring methods and analysis are performed to detect defects not identified through sensory inspection |
| D-19.02.06P | inspect pump components | pump components are inspected for defects and to determine next steps |
| D-19.02.07P | determine type of repair required | type of repair required is determined according to inspection results |
| D-19.02.08P | determine root cause of failure | root cause of failure of pumps are determined |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
- test and evaluate: monitoring temperature and vibration levels with specialized equipment, performing oil analysis, tensioning drive belt
- pumps: non-positive (centrifugal, axial flow), positive displacement (vane, gear, peristaltic, piston, diaphragm, progressive cavity)
- condition-based monitoring methods: vibration monitoring, fluid analysis, thermography, ultrasonic, rotational direction, speed monitoring, pressure and flow monitoring
- defects: excessive leaks, wear and heat; noise; corrosion; looseness
- components: filters, breathers, wear sleeves, seals (packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings
- next steps: repair, replace, overhaul, adjust, continue operation, bleed air from system
- repair: rebuild pump, replace components of pump, replace auxiliary components of pump, align pump
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-19.02.01L |
demonstrate knowledge of pumps, their components, characteristics, applications and operation
|
| D-19.02.02L |
demonstrate knowledge of procedures to diagnose pumps
|
| D-19.02.03L |
demonstrate knowledge of regulatory requirements to diagnose pumps
|
| D-19.02.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- pumps: non-positive (centrifugal, axial flow), positive displacement (vane, gear, peristaltic, piston, diaphragm, progressive cavity)
- components: filters, breathers, wear sleeves, seals (packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings
D-19.03 - Maintains pumps
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-19.03.01P | inspect, modify and adjust pumps | pumps are inspected, modified and adjusted according to maintenance schedule using condition-based monitoring methods |
| D-19.03.02P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-19.03.03P | align components | components are aligned according to manufacturers’ specifications |
| D-19.03.04P | check fluid levels | fluid levels are checked according to manufacturers’ specifications |
| D-19.03.05P | check temperatures, vacuum, pressure and flow rates | temperatures, vacuum, pressure and flow rates are checked according to manufacturers’ specifications |
| D-19.03.06P | perform sensory inspection and use condition-based monitoring methods | sensory inspection is performed, and condition-based monitoring methods are used to locate defects |
| D-19.03.07P | verify maintenance requirements | maintenance requirements are verified according to inspection, equipment history, and site and manufacturers’ specifications |
| D-19.03.08P | clean or replace oil filters, strainers and breathers | oil filters, strainers and breathers are cleaned or replaced according to site and manufacturers’ specifications |
| D-19.03.09P | verify operation of valves | operation of valves is verified according to site and manufacturers’ specifications |
| D-19.03.10P | adjust packing and monitor mechanical seals | packing is adjusted and mechanical seals are monitored according to site and manufacturers’ specifications |
| D-19.03.11P | check clearances against manufacturers’ specifications | clearances are checked against manufacturers’ specifications |
Range of Variables (include, but not limited to)
- pumps: non-positive (centrifugal, axial flow), positive displacement (vane, gear, peristaltic, piston, diaphragm, progressive cavity)
- condition-based monitoring methods: vibration monitoring, fluid analysis, thermography, ultrasonic, rotational direction, speed monitoring, pressure and flow monitoring
- tools and equipment: impeller lifting jig, packing pullers, packing installation tools, packing cutters, inspection mirrors, sheave alignment tools
- components: filters, breathers, wear sleeves, seals (packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-19.03.01L |
demonstrate knowledge of pumps, their components, characteristics, applications and operation
|
| D-19.03.02L |
demonstrate knowledge of procedures to maintain pumps and their components
|
| D-19.03.03L |
demonstrate knowledge of regulatory requirements to maintain pumps
|
| D-19.03.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- pumps: non-positive (centrifugal, axial flow), positive displacement (vane, gear, peristaltic, piston, diaphragm, progressive cavity)
- components: filters, breathers, wear sleeves, seals (packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings
- tools and equipment: impeller lifting jig, packing pullers, packing installation tools, packing cutters, inspection mirrors, sheave alignment tools
D-19.04 - Repairs pumps
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-19.04.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-19.04.02P | perform sensory inspection and use condition-based monitoring methods | sensory inspection is performed, and condition-based monitoring methods are used to locate defects |
| D-19.04.03P | prepare pumps for repair | pumps are prepared according to repair required and SOP |
| D-19.04.04P | verify maintenance requirements | maintenance requirements are verified according to inspection, equipment history, and site and manufacturers’ specifications |
| D-19.04.05P | clean or replace oil filters, breathers and strainers | oil filters, breathers and strainers are cleaned or replaced according to site and manufacturers’ specifications |
| D-19.04.06P | check fluid levels | fluid levels are checked according to site and manufacturers’ specifications |
| D-19.04.07P | check temperatures, vacuum, pressures and flow rates | temperatures, vacuum, pressures and flow rates are checked according to site and manufacturers’ specifications |
| D-19.04.08P | align components | components are aligned according to manufacturers’ specifications |
| D-19.04.09P | verify operation of valves | operation of valves is verified according to site and manufacturers’ specifications |
| D-19.04.10P | adjust packing and monitor mechanical seals | packing is adjusted and mechanical seals are monitored according to site and manufacturers’ specifications |
| D-19.04.11P | verify rotation | rotation is checked prior to coupling connection by performing bump test |
| D-19.04.12P | reinstall machine guarding and safety devices | machine guarding and safety devices are reinstalled according to site and manufacturers’ specifications, and regulations |
| D-19.04.13P | check clearances against manufacturers’ specifications | clearances are checked against manufacturers’ specifications |
| D-19.04.14P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- tools and equipment: impeller lifting jig, packing pullers, bearing pullers, packing installation tools, packing cutters, inspection mirrors, sheave alignment tools, induction heaters, lifting equipment
- components: filters, breathers, wear sleeves, seals (e.g., packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-19.04.01L |
demonstrate knowledge of pumps, their components, characteristics, applications and operation
|
| D-19.04.02L |
demonstrate knowledge of procedures to repair pumps and their components
|
| D-19.04.03L |
demonstrate knowledge of regulatory requirements to repair pumps
|
| D-19.04.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- pumps: non-positive (e.g., centrifugal, axial flow), positive displacement (e.g., vane, gear, peristaltic, piston, diaphragm, progressive cavity)
- components: filters, breathers, wear sleeves, seals (e.g., packings, O-Rings, mechanical seal, V-rings, gaskets), impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings, barrel, couplings
- tools and equipment: impeller lifting jig, packing pullers, bearing pullers, packing installation tools, packing cutters, inspection mirrors, sheave alignment tools, induction heaters, lifting equipment
Task D-20 Services compressors
Task Descriptor
Compressors are used to supply air or other gases at an increased pressure. Servicing includes installing, diagnosing, maintaining and repairing.
D-20.01 - Installs compressors
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-20.01.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-20.01.02P | confirm flow/pressure requirement | flow/pressure requirement is confirmed according to engineered drawings and plant demand |
| D-20.01.03P | determine location and elevation for installation | location and elevation for installation are determined according to site and manufacturers’ specifications, and engineered drawings |
| D-20.01.04P | clean and rough up base for compressor | base for compressor is cleaned and roughed up using methods according to site and manufacturers’ specifications |
| D-20.01.05P | prepare foundation | foundation is prepared according to site and manufacturers’ specifications, and engineered drawings |
| D-20.01.06P | prepare base, base plates and structure | base, base plates and structure are prepared using methods according to site and manufacturers’ specifications, and engineered drawings |
| D-20.01.07P | position compressor in place | compressor is positioned in place using rigging, hoisting/lifting and moving equipment according to manufacturers’ specifications |
| D-20.01.08P | level, align and secure compressor | compressor is levelled, aligned and secured according to site and manufacturers’ specifications, and engineered drawings |
| D-20.01.09P | grout to distribute load and minimize vibration | load is distributed and vibration is minimized by grouting according to manufacturers’ specifications and engineered drawings |
| D-20.01.10P | lubricate compressor | compressor is lubricated according to site and manufacturers’ specifications |
| D-20.01.11P | verify rotation | rotation is verified according to manufacturers’ specifications and before engaging to drive unit |
| D-20.01.12P | connect and align compressor to prime mover | compressors is connected and aligned to prime mover through couplings, sheaves and belts according to manufacturers’ specifications |
| D-20.01.13P | install safety guards and safety devices | safety guards and safety devices are installed according to site and manufacturers’ specifications, and regulations |
| D-20.01.14P | check for vibration | vibration is checked according to manufacturers’ specifications |
| D-20.01.15P | connect inlet/outlet | inlet/outlet is connected according to manufacturers’ specifications and engineered drawings |
| D-20.01.16P | install accessories | accessories are installed according to manufacturers’ specifications and engineered drawings |
| D-20.01.17P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
- methods: filing, sandblasting, buffing, scarifying
- safety devices: light curtains, pressure-sensitive matting, keyed switches, lockouts, physical guards
- accessories: silencers, filters, air dryers, lubricators, scrubbers, coolers
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-20.01.01L |
demonstrate knowledge of compressors, their components, characteristics, applications and operation
|
| D-20.01.02L |
demonstrate knowledge of procedures to remove, install and align compressors and their components
|
| D-20.01.03L |
demonstrate knowledge of additional training and certification to install compressors and their components
|
| D-20.01.04L |
demonstrate knowledge of regulatory requirements to remove, install and align compressors and their components
|
| D-20.01.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
- components: temperature gauges, pressure gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valves, couplings, seals, receivers, intercoolers, aftercoolers
D-20.02 - Diagnoses compressors
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-20.02.01P | obtain description of problem and symptoms | description of problem and symptoms is obtained |
| D-20.02.02P | perform sensory inspection of components for defects | sensory inspection of components is performed to determine next steps |
| D-20.02.03P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-20.02.04P | test and evaluate compressors | compressors are tested and evaluated using specialized equipment and referring to manufacturers’ specifications |
| D-20.02.05P | perform condition-based monitoring methods and analysis | condition-based monitoring methods and analysis are performed to detect defects not identified through sensory inspection and to determine next steps |
| D-20.02.06P | inspect compressors and components | compressors and components are inspected to determine type of repair required according to manufacturers’ specifications and condition-based monitoring methods |
| D-20.02.07P | assess and detect faulty or damaged components | faulty or damaged components are assessed and detected to determine repair or replacement |
| D-20.02.08P | determine root cause of failure | root cause of failure of compressors is determined |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
- condition-based monitoring methods: vibration monitoring, fluid analysis, thermography, ultrasonic, rotational direction, speed monitoring, system pressure monitoring
- next steps: repair, replace, overhaul, adjust, continue operation
- components: temperature gauges, pressure gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valves, couplings, seals, receivers, intercoolers, aftercoolers
- repair or replacement: replacing bearings and couplings, replacing or refurbishing valves
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-20.02.01L |
demonstrate knowledge of compressors, their components, characteristics, applications and operation
|
| D-20.02.02L |
demonstrate knowledge of procedures to diagnose compressors and components
|
| D-20.02.03L |
demonstrate knowledge of additional training and certification to diagnose compressors and components
|
| D-20.02.04L |
demonstrate knowledge of regulatory requirements to diagnose compressors and components
|
| D-20.02.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
- components: temperature gauges, pressure gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valves, couplings, seals, receivers, intercoolers, aftercoolers
- accessories: silencers, filters, air dryers, lubricators, scrubbers, coolers
- factors: condition-based monitoring reports (e.g., worn bearings, oil analysis, vibration analysis, thermography), Reliability Centered Maintenance (RCM)
D-20.03 - Maintains compressors
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-20.03.01P | perform sensory inspection of compressor and components | sensory inspection of compressor and components is performed to locate defects |
| D-20.03.02P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-20.03.03P | verify maintenance requirements | maintenance requirements are identified according to condition-based monitoring methods, equipment history, and site and manufacturers’ specifications |
| D-20.03.04P | clean or replace oil filters and air filters | oil filters and air filters are cleaned or replaced according to site and manufacturers’ specifications |
| D-20.03.05P | check fluid levels | fluid levels are checked according to manufacturers’ specifications |
| D-20.03.06P | check temperatures and pressures | temperatures and pressures are checked according to site and manufacturers’ specifications |
| D-20.03.07P | remove and replace safety guards and safety devices | safety guards and safety devices are removed and replaced according to site and manufacturers’ specifications, and regulations |
| D-20.03.08P | align shafts | shafts are aligned or realigned according to site and manufacturers’ specifications |
| D-20.03.09P | adjust loading and unloading set points | loading and unloading set points are adjusted according to engineered drawings, and site and manufacturers’ specifications |
| D-20.03.10P | drain moisture from compressors, coolers and receivers | moisture from compressors, coolers and receivers is drained according to site and manufacturers’ specifications |
| D-20.03.11P | verify operation of relief valves, check valves and auto drain valves | operation of relief valves, check valves and auto drain valves is verified according to manufacturers’ specifications and regulations |
| D-20.03.12P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
| D-20.03.13P | identify faulty or damaged equipment | faulty or damaged equipment is identified to determine repair or replacement |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
- condition-based monitoring methods: vibration monitoring, fluid analysis, thermography, ultrasonic, rotational direction, speed monitoring
- fluids: coolant (water, glycol, additives), oil, grease
- safety devices: light curtains, pressure-sensitive matting, keyed switches, lockouts, physical guards
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-20.03.01L |
demonstrate knowledge of compressors, their components, characteristics, applications and operation
|
| D-20.03.02L |
demonstrate knowledge of procedures to maintain compressors and components
|
| D-20.03.03L |
demonstrate knowledge of additional training and certification to maintain compressors and components
|
| D-20.03.04L |
demonstrate knowledge of regulatory requirements to maintain compressors and components
|
| D-20.03.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
- components: temperature gauges, pressure gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valves, couplings, seals, receivers, intercoolers, aftercoolers
- factors: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, thermography), RCM
D-20.04 - Repairs compressors
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-20.04.01P | repair and replace faulty compressor components or accessories | faulty compressor components or accessories are repaired or replaced according to manufacturers’ specifications |
| D-20.04.02P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-20.04.03P | prepare compressor and components for repair | compressors and components are prepared according to repair required and SOP |
| D-20.04.04P | identify faulty or damaged components and accessories | faulty or damaged components and accessories are identified to determine repair or replacement |
| D-20.04.05P | replace faulty components and accessories | faulty components and accessories are replaced according to site and manufacturers’ specifications |
| D-20.04.06P | set/adjust clearances | clearances of compressors and components are set/adjusted according to manufacturers’ specifications |
| D-20.04.07P | re-align drive components | drive components are realigned according to manufacturers’ specifications |
| D-20.04.08P | adjust loading and unloading set points | loading and unloading set points are adjusted according to site and manufacturers’ specifications |
| D-20.04.09P | ensure operation of relief, check and auto drain valves | operation of relief, check and auto drain valves is confirmed according to site and manufacturers’ specifications, and regulations |
| D-20.04.10P | install safety guards and safety devices | safety guards and safety devices are installed according to site and manufacturers’ specifications, and regulations |
| D-20.04.11P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- components: temperature gauges, pressure gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valves, couplings, seals, receivers, intercoolers, aftercoolers
- accessories: silencers, filters, air dryers, lubricators, scrubbers, coolers
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
- safety devices: light curtains, pressure-sensitive matting, keyed switches, lockouts, physical guards
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-20.04.01L |
demonstrate knowledge of compressors, their components, characteristics, applications and operation
|
| D-20.04.02L |
demonstrate knowledge of procedures to repair compressors and components
|
| D-20.04.03L |
demonstrate knowledge of additional training and certification to repair compressors and components
|
| D-20.04.04L |
demonstrate knowledge of regulatory requirements to repair compressors and components
|
| D-20.04.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- compressors: dynamic/centrifugal, positive displacement (e.g., reciprocating, radial, screw, vane)
- components: temperature gauges, pressure gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valves, couplings, seals, receivers, intercoolers, aftercoolers
- accessories: silencers, filters, air dryers, lubricators, scrubbers, coolers
- factors: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, temperature analysis)
Task D-21 Services process piping, tanks and containers
Task Descriptor
Process piping, tanks and containers are used to transport, store and mix materials. Tanks and containers may be pressurized or open to atmosphere. This task includes installation, diagnosis, maintenance and repair of process tanks and containers such as bins, hoppers and process piping. Servicing includes installing, diagnosing, maintaining and repairing.
D-21.01 - Installs process tanks and containers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.01.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.01.02P | determine location and elevation for installation | location and elevation for installation are determined according to site and manufacturers’ specifications, and engineered drawings |
| D-21.01.03P | prepare and rough up foundation | foundation is prepared and roughed up according to engineered drawings and site specifications |
| D-21.01.04P | clean and prepare base | base is prepared using methods according to site and manufacturers’ specifications, and engineered drawings |
| D-21.01.05P | position process tanks and containers | process tanks and containers are positioned in place using rigging, hoisting/lifting and moving equipment according to site and manufacturers’ specifications, and engineered drawings |
| D-21.01.06P | level, align and secure process tanks and containers | process tanks and containers are levelled, aligned and secured according to site and manufacturers’ specifications, and engineered drawings |
| D-21.01.07P | check orientation of process tank and container | orientation of process tank and container is checked according to site specifications and engineered drawings |
| D-21.01.08P | grout process tanks and containers | grout is applied to process tanks and containers to distribute load and minimize vibration |
| D-21.01.09P | connect inlet/outlet | inlet/outlet is connected according to engineered drawings |
| D-21.01.10P | install components | components are installed according to manufacturers’ specifications and engineered drawings |
| D-21.01.11P | install safety guards and safety devices | safety guards and safety devices are installed according to site and manufacturers’ specifications, and regulations |
| D-21.01.12P | perform final inspection and testing | process tanks and containers and components are inspected, tested and results documented according to manufacturers’ specifications, engineered drawings and regulations |
Range of Variables (include, but not limited to)
- methods: filing, sandblasting, buffing, grinding, scarifying
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors, header tanks
- safety devices: keyed switches, lockouts, physical guards, pressure sensing, overflow sensors, proximity sensors, pressure relief valves
- final inspection and testing: final cleaning; flow, pressure and leak tests; final visual inspection
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.01.01L |
demonstrate knowledge of process tanks and containers, and their components, characteristics, applications and operation
|
| D-21.01.02L |
demonstrate knowledge of procedures to install process tanks and containers and their components
|
| D-21.01.03L |
demonstrate knowledge of additional training and certification to install process tanks and containers and their components
|
| D-21.01.04L |
demonstrate knowledge of regulatory requirements to install process tanks and containers and their components
|
| D-21.01.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors, header tanks
D-21.02 - Installs process piping
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.02.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.02.02P | select process piping components | process piping components are selected according to site specifications, engineered drawings and regulations |
| D-21.02.03P | determine location and elevation for installation | location and elevation for installation are determined according to site and manufacturers’ specifications, and engineered drawings |
| D-21.02.04P | position process piping | process piping is positioned in place using rigging, hoisting/lifting and moving equipment according to engineered drawings and regulations |
| D-21.02.05P | place and secure process piping | process piping is placed and secured using supports and considering slope according to engineered drawings and regulations |
| D-21.02.06P | check orientation of process piping components | orientation of process piping components is checked according to engineered drawings |
| D-21.02.07P | connect process piping and components | process piping and components are connected according to engineered drawings and regulations |
| D-21.02.08P | perform final inspection and testing | process piping is inspected and tested, and results documented according to manufacturers’ specifications, engineered drawings and regulations |
Range of Variables (include, but not limited to)
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, backflow preventer, electrical
- process piping: acrylonitrile butadiene styrene (ABS), high-density polyethylene (HDPE), polyvinyl chloride (PVC), stainless, composite, carbon steel, copper
- supports: stands, hangers, brackets
- final inspection and testing: final cleaning; flow, pressure and leak tests; final visual inspection
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.02.01L |
demonstrate knowledge of process piping, and their components, characteristics, applications and operation
|
| D-21.02.02L |
demonstrate knowledge of procedures to install process piping and their components
|
| D-21.02.03L |
demonstrate knowledge of additional training and certification to install process piping and their components
|
| D-21.02.04L |
demonstrate knowledge of regulatory requirements to install process piping and their components
|
| D-21.02.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process piping: ABS, HDPE, PVC, stainless, composite, carbon steel, copper
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, backflow preventer, electrical
- hazards: residual materials, pressure, extreme temperature in pipes (e.g., below freezing, above boiling), weight, acidic (e.g., caustic, corrosive), poisonous substances, flammable, explosive, oxygen, incompatibility of materials, pinch points, radiation, pipe composition, pipe strain, asbestos gaskets
D-21.03 - Diagnoses process tanks and containers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.03.01P | obtain description of problem and symptoms | description of problem and symptoms is obtained |
| D-21.03.02P | determine if NDT or condition-based monitoring is required | NDT or condition-based monitoring is determined to be required according to results of inspection |
| D-21.03.03P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.03.04P | perform inspection of process tanks, containers and components for defects | inspection of process tanks, containers and components is performed to determine next steps |
| D-21.03.05P | determine root causes of failure | root causes of failure of process tanks and containers are determined |
| D-21.03.06P | remove, reinstall or replace safety guards and safety devices | safety guards and safety devices are removed, reinstalled or replaced according to site and manufacturers’ specifications, and regulations |
| D-21.03.07P | detect and assess faulty or damaged equipment | faulty or damaged equipment is detected and assessed to determine repair or replacement |
| D-21.03.08P | determine type of repair required | type of repair required is determined according to site inspection and analysis results |
Range of Variables (include, but not limited to)
- inspection: sensory inspection, gauge monitoring, gas detection monitoring, verifying limit controls, verifying for leaks
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors
- next steps: repair, replace, overhaul, adjust, continue operation
- safety devices: keyed switches, lockouts, physical guards, pressure sensing, overflow sensors, proximity sensors, pressure relief valves
- repair: patching, overlay, re-coating piping, welding/soldering, cleaning, threading
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.03.01L |
demonstrate knowledge of process tanks and containers, and their components, characteristics, applications and operation
|
| D-21.03.02L |
demonstrate knowledge of procedures to diagnose process tanks and containers and their components
|
| e |
identify basic electrical principles and describe their associated procedures |
| D-21.03.03L |
demonstrate knowledge of additional training and certification to install process tanks and containers and their components
|
| D-21.03.04L |
demonstrate knowledge of regulatory requirements to diagnose process tanks and containers and their components
|
| D-21.03.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors
D-21.04 - Diagnoses process piping
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.04.01P | obtain description of problem and symptoms | description of problem and symptoms is obtained |
| D-21.04.02P | determine if NDT or condition-based monitoring method is required | NDT or condition-based monitoring method is determined to be required according to results of inspection |
| D-21.04.03P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.04.04P | perform inspection of process piping and components for defects | inspection of process piping and components is performed to determine next steps |
| D-21.04.05P | determine root cause of failure | root cause of failure of process piping is determined |
| D-21.04.06P | assess and detect faulty or damaged equipment | faulty or damaged equipment is assessed and detected to determine next steps |
| D-21.04.07P | determine type of repair required | type of repair required is determined according to inspection and analysis results |
Range of Variables (include, but not limited to)
- condition-based monitoring methods: vibration monitoring, thermography, ultrasonic, pressure test
- inspection: sensory inspection, gauge monitoring, gas detection monitoring, verifying limit controls, verifying for leaks
- process piping: ABS, HDPE, PVC, stainless, composite, carbon steel, copper
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, backflow preventer, electrical
- next steps: repair, replace, overhaul, adjust, continue operation
- repair: patching, overlay, re-coating piping, welding/soldering, cleaning, threading
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.04.01L |
demonstrate knowledge of process piping, and their components, characteristics, applications and operation
|
| D-21.04.02L |
demonstrate knowledge of procedures to diagnose process piping and their components
|
| D-21.04.03L |
demonstrate knowledge of additional training and certification to diagnose process piping and their components
|
| D-21.04.04L |
demonstrate knowledge of regulatory requirements to diagnose process piping and their components
|
| D-21.04.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process piping: ABS, HDPE, PVC, stainless, composite, carbon steel, copper
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, backflow preventer, electrical
- hazards: residual materials, pressure, extreme temperature in pipes (e.g., below freezing, above boiling), weight, acidic (caustic/corrosive), poisonous substances, flammable, explosive, oxygen, incompatibility of materials, pinch points, radiation, pipe composition
D-21.05 - Maintains process tanks and containers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.05.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.05.02P | perform inspection of process tanks and containers and their components | inspection is performed to locate defects |
| D-21.05.03P | verify maintenance requirements | maintenance requirements are verified according to inspection, equipment history, and site and manufacturers’ specifications |
| D-21.05.04P | clean and replace filters, breathers and strainers | filters, breathers and strainers are cleaned and replaced according to indicators and manufacturers’ specifications |
| D-21.05.05P | check temperatures, pressures, vacuum and flow rates | temperatures, pressures, vacuum and flow rates are checked according to process requirements |
| D-21.05.06P | verify operation of valves | operation of valves is verified for proper function and position |
| D-21.05.07P | adjust process tank and container components | process tank and container components are adjusted according to process requirements |
| D-21.05.08P | change liners | liners are changed according to site and manufacturers’ specifications |
| D-21.05.09P | clear ventilation systems | ventilation systems are cleared of blockages and restrictions |
Range of Variables (include, but not limited to)
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- defects: leaks, wear, corrosion, erosion
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.05.01L |
demonstrate knowledge of process tanks and containers, and their components, characteristics, applications and operation
|
| D-21.05.02L |
demonstrate knowledge of procedures to maintain process tanks and containers and their components
|
| D-21.05.03L |
demonstrate knowledge of regulatory requirements to maintain process tanks and containers and their components
|
| D-21.05.04L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors
- hazards: residual materials, pressure, extreme temperature in pipes (e.g., below freezing, above boiling), weight, acidic (e.g., caustic, corrosive), poisonous substances, flammable, explosive, oxygen, incompatibility of materials, pinch points, radiation, pipe composition
D-21.06 - Maintains process piping
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.06.01P | perform inspection of process piping and components | inspection is performed to locate defects |
| D-21.06.02P | verify maintenance requirements | maintenance requirements are verified according to inspection, equipment history, and site and manufacturers’ specifications |
| D-21.06.03P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.06.04P | check supports | supports are checked to ensure pipes are supported according to manufacturers’ specifications |
| D-21.06.05P | clean or replace breathers and strainers | breathers and strainers are cleaned or replaced according to process requirements, and site and manufacturers’ specifications |
| D-21.06.06P | check temperatures, pressures, vacuum and flow rates | temperatures, pressures, vacuum and flow rates are checked according to process requirements |
| D-21.06.07P | verify operation of process piping components | operation of process piping components is verified according to process requirements |
| D-21.06.08P | lubricate process piping components | process piping components are lubricated according to site and manufactures’ specifications |
| D-21.06.09P | adjust process piping components | process piping components are adjusted according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- process piping: ABS, HDPE, PVC, stainless, composite, carbon steel, copper
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, backflow preventer, electrical
- defects: leaks, wear, corrosion, erosion
- supports: stands, hangers, brackets
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.06.01L |
demonstrate knowledge of process piping, and their components, characteristics, applications and operation
|
| D-21.06.02L |
demonstrate knowledge of procedures to maintain process piping and their components
|
| D-21.06.03L |
demonstrate knowledge additional training and certification to maintain process piping and their components
|
| D-21.06.04L |
demonstrate knowledge of regulatory requirements to maintain process piping and their components
|
| D-21.06.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process piping: ABS, HDPE, PVC, stainless, composite, carbon steel, copper
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, backflow preventer, electrical
- hazards: residual materials, pressure, extreme temperature in pipes (e.g., below freezing, above boiling), weight, acidic (e.g., caustic, corrosive), poisonous substances, flammable, explosive, oxygen, incompatibility of materials, pinch points, radiation, pipe composition
D-21.07 - Repairs process tanks and containers
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.07.01P | access process tanks and containers | process tanks and containers are accessed by removing components |
| D-21.07.02P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.07.03P | prepare process tanks and containers | process tanks and containers are prepared according to repair required using approved methods |
| D-21.07.04P | repair leaks | leaks are repaired using methods |
| D-21.07.05P | clean process tanks and containers | process tanks and containers are cleaned to prevent flow restrictions |
| D-21.07.06P | replace faulty components and auxiliary equipment | faulty components and auxiliary equipment are replaced according to manufacturers’ specifications and inspection reports |
| D-21.07.07P | align components | components are aligned according to site and manufacturers’ specifications |
| D-21.07.08P | reinstall machine guarding and safety devices | machine guarding and safety devices are reinstalled according to site and manufacturers’ specifications, and regulations |
| D-21.07.09P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- methods(to prepare process tanks and containers): filing, sandblasting, buffing, grinding, cleaning, SOP
- methods(to repair leaks): replacing gaskets, tightening threads, torquing fasteners, adjusting packing glands, patching tanks and containers, welding
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.07.01L |
demonstrate knowledge of process tanks and containers, and their components, characteristics, applications and operation
|
| D-21.07.02L |
demonstrate knowledge of procedures to repair process tanks and containers and their components
|
| D-21.07.03L |
demonstrate knowledge of additional training and certification to repair process tanks and containers and their components
|
| D-21.07.04L |
demonstrate knowledge of regulatory requirements to repair process tanks and containers and their components
|
| D-21.07.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process tanks and containers: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, walkways, ladders, steps/staircases, access panels/doors
- hazards: residual materials, pressure, extreme temperature in pipes (e.g., below freezing, above boiling), weight, acidic (e.g., caustic, corrosive), poisonous substances, flammable, explosive, oxygen, incompatibility of materials, pinch points, radiation, pipe composition
D-21.08 - Repairs process piping
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-21.08.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-21.08.02P | prepare process piping | process piping is prepared according to repair or replacement required using approved methods |
| D-21.08.03P | repair or replace supports | supports are repaired or replaced according to manufacturers’ specifications and inspection reports |
| D-21.08.04P | repair leaks | leaks are repaired using methods |
| D-21.08.05P | clean process piping | process piping is cleaned to prevent flow restrictions |
| D-21.08.06P | replace faulty components and auxiliary equipment | faulty components and auxiliary equipment are replaced according to manufacturers’ specifications and inspection reports |
| D-21.08.07P | align components | components are aligned according to manufacturers’ specifications |
Range of Variables (include, but not limited to)
- process piping: ABS, HDPE, PVC, stainless, composite, carbon steel, copper
- methods (to prepare process piping): cleaning, grinding, sandblasting and buffing, steaming, SOP
- supports: stands, hangers, brackets
- methods (to repair leaks): replacing gaskets, tightening threads, torquing fasteners, adjusting packing glands, patching process piping and components, welding
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, electrical
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-21.08.01L |
demonstrate knowledge of process piping, and their components, characteristics, applications and operation
|
| D-21.08.02L |
demonstrate knowledge of procedures to repair process piping and their components
|
| D-21.08.03L |
demonstrate knowledge of additional training and certification to repair process piping and their components
|
| D-21.08.04L |
demonstrate knowledge of regulatory requirements to repair process piping and their components
|
| D-21.08.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- process piping: ABS, HDPE, PVC, stainless, composite, carbon steel, copper
- components: fittings, valves, strainers, gaskets, connectors, fasteners, flanges, expansion joints, electrical
- hazards: residual materials, pressure, extreme temperature in pipes (e.g., below freezing, above boiling), weight, acidic (e.g., caustic, corrosive), poisonous substances, flammable, explosive, oxygen, incompatibility of materials, pinch points, radiation, pipe composition
Task D-22 Services conveying systems
Task Descriptor
Conveying systems are to transfer products safely and efficiently. Servicing includes installing, diagnosing, maintaining and repairing of conveying systems.
D-22.01 - Installs conveying systems
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-22.01.01P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-22.01.02P | determine location and elevation for installation | location and elevation for installation are determined according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.03P | prepare foundation | foundation is prepared according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.04P | prepare base or mounting brackets | base or mounting brackets are prepared according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.05P | assemble conveying system | conveying system is assembled according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.06P | install conveying system components | conveying system components are installed according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.07P | position conveying system in place | conveying system is positioned in place using rigging, hoisting/lifting and moving equipment according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.08P | align, level and secure conveying system | conveying system is aligned, levelled and secured according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.09P | grout conveying system | conveying system is grouted to distribute load and minimize vibration |
| D-22.01.10P | set clearances | clearances are set according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.11P | check direction of rotation | direction of rotation is checked according to conveying requirements |
| D-22.01.12P | connect in-feed and discharge assemblies | in-feed and discharge assemblies are connected according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.13P | connect belt and chain conveyors | belt and chain conveyors are connected using splicing techniques |
| D-22.01.14P | track belts | belts are tracked and operate according to site and manufacturers’ specifications, engineered drawings and in-field requirements |
| D-22.01.15P | connect and align prime mover | prime mover is connected and aligned |
| D-22.01.16P | install sensory devices | sensory devices are installed according to according to site and manufacturers’ specifications, and engineered drawings |
| D-22.01.17P | install safety devices | safety devices are installed according to site and manufacturers’ specifications, engineered drawings and regulations |
| D-22.01.18P | energize equipment | equipment is energized and started up according to site and manufacturers’ specifications |
Range of Variables (include, but not limited to)
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- splicing techniques: vulcanizing; cold splicing; mechanical; plastic welding; installing connecting links, rivets, locking clips, pins and wires
- sensory devices: motion detectors, depth sensors, metal detectors, belt tear alarms, x‑ray devices, air cannon alarms, weight scales
- safety devices: physical guards, emergency stops (E-stops), electronic eyes, handrails, lockouts, start and stop alarms, backstops
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-22.01.01L |
demonstrate knowledge of conveying systems, their components, characteristics, applications and operation
|
| D-22.01.02L |
demonstrate knowledge of procedures to install conveying systems and their components
|
| D-22.01.03L |
demonstrate knowledge of additional training and certification to install conveying systems and their components
|
| D-22.01.04L |
demonstrate knowledge of regulatory requirements to install conveying systems and their components
|
| D-22.01.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- accessories: dust suppressants, magnetic belts, pulsating devices, scrapers, cleaners, spray wash systems, guides, training idlers
D-22.02 - Diagnoses conveying systems
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-22.02.01P | obtain description of problem and symptoms | description of problem and symptoms is obtained |
| D-22.02.02P | perform sensory inspection of components | sensory inspection of components is performed to identify wear and damage |
| D-22.02.03P | inspect filters | filters are inspected to identify blockages, wear and damage |
| D-22.02.04P | select and use tools and equipment | tools and equipment are selected and used according to task, specifications and regulations |
| D-22.02.05P | perform condition-based monitoring routine procedures | condition-based monitoring routine procedures are performed to detect defects not identified through sensory inspection |
| D-22.02.06P | determine type of repair required on components | type of repair required on components and next steps are determined according to inspection, task, manufacturers’ specifications and engineered drawings |
| D-22.02.07P | determine root cause of failure | root cause of failure of conveying system is determined |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- filters: cyclones, bag shakers, screens, precipitators
- next steps: repair, replace, overhaul, adjust, continue operation
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-22.02.01L |
demonstrate knowledge of conveying systems, their components and accessories, characteristics, applications and operation
|
| D-22.02.02L |
demonstrate knowledge of procedures to diagnose conveying systems and their components
|
Range of Variables (include, but not limited to)
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- accessories: dust suppressants, magnetic belts, pulsating devices, scrapers, cleaners, spray wash systems, guides, training idlers
D-22.03 - Maintains conveying systems
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-22.03.01P | perform sensory inspection | sensory inspection is performed to locate damage and defects |
| D-22.03.02P | select and use tools and equipment | tools and equipment are used according to task, specifications and regulations |
| D-22.03.03P | verify maintenance requirements | maintenance requirements are verified according to inspection, equipment history, and site and manufacturers’ specifications |
| D-22.03.04P | check conditions | conditions are checked according to manufacturers’ specifications |
| D-22.03.05P | verify power transmission alignment and correct | alignment of power transmission is verified and corrected, if outside of specifications |
| D-22.03.06P | check clearances | clearances are checked against manufacturers’ specifications |
| D-22.03.07P | maintain components | components are maintained according to manufacturers’ specifications |
| D-22.03.08P | maintain power transmission | power transmission is maintained by methods according to manufacturers’ specifications |
| D-22.03.09P | adjust tracking of mechanical conveying systems | tracking of mechanical conveying systems is adjusted according to manufacturers’ specifications and in‑field requirements |
| D-22.03.10P | adjust conveying system accessories | conveying system accessories are adjusted according to manufacturers’ specifications |
| D-22.03.11P | replace filters | filters are replaced according to indicators and manufacturers’ specifications |
| D-22.03.12P | maintain safety device components and guards | safety device components and guards are maintained according to site and manufacturers’ specifications, and regulations |
Range of Variables (include, but not limited to)
- sensory inspection: listening for excessive noise, smelling burnt or burning components, feeling for excessive vibration and heat, visually inspecting
- conditions: temperature, vibration, lubrication, pressure, flow rates, RPM, feet per minute
- power transmissions: couplings, sprockets and chains, sheaves and belts, hollow shaft gear boxes, hydraulic drive motors, electric motors (internal and external), fluid couplings
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- methods: cleaning, lubricating, adjusting, checking fluid levels, tensioning, replacing
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- accessories: dust suppressants, magnetic belts, pulsating devices, scrapers, cleaners, spray wash systems, guides, training idlers
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-22.03.01L |
demonstrate knowledge of conveying systems, their components and accessories, characteristics, applications and operation
|
| D-22.03.02L |
demonstrate knowledge of procedures to maintain conveying systems and their components
|
| D-22.03.03L |
demonstrate knowledge of additional training and certification to maintain conveying systems and their components
|
| D-22.03.04L |
demonstrate knowledge of regulatory requirements to maintain conveying systems and their components
|
| D-22.03.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- accessories: dust suppressants, magnetic belts, pulsating devices, scrapers, cleaners, spray wash systems, guides, training idlers
D-22.04 - Repairs conveying systems
| NL | NS | PE | NB | QC | ON | MB | SK | AB | BC | NT | YT | NU |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| yes | yes | NV | yes | NV | yes | yes | yes | yes | yes | NV | NV | NV |
| Reference Code | Performance Criteria | Evidence of Attainment |
|---|---|---|
| D-22.04.01P | access conveying systems | conveying systems are accessed by removing components and guards |
| D-22.04.02P | select and use tools and equipment | tools and equipment are used according to task, specifications and regulations |
| D-22.04.03P | prepare conveying system for repair | conveying system is prepared according to repair required and SOP |
| D-22.04.04P | dismantle conveying system | conveying system is dismantled according to type of repair required |
| D-22.04.05P | size, replace and align components | components are sized, replaced and aligned according to site and manufacturers’ specifications, and engineered drawings |
| D-22.04.06P | repair power transmission | power transmission is repaired according to manufacturers’ specifications |
| D-22.04.07P | patch, shorten or replace conveying belt | conveying belt is patched, shortened or replaced according to operating requirements, and site and manufacturers’ specifications |
| D-22.04.08P | verify rotation | rotation is verified prior to connecting coupling by performing bump test |
| D-22.04.09P | adjust tracking | tracking is adjusted according to in-field requirements, and site and manufacturers’ specifications |
| D-22.04.10P | adjust and replace conveying system accessories | conveying system accessories are adjusted and replaced according to manufacturers’ specifications |
| D-22.04.11P | replace filters | filters are replaced according to indicators and manufacturers’ specifications |
| D-22.04.12P | adjust, reinstall or replace safety device components and guards | safety device components and guards are adjusted, reinstalled or replaced according to site and manufacturers’ specifications, and regulations |
Range of Variables (include, but not limited to)
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- power transmissions: couplings, sprockets and chains, sheaves and belts, hollow shaft gear boxes, hydraulic drive motors, electric motors (internal and external), fluid couplings
- accessories: dust suppressants, magnetic belts, pulsating devices, scrapers, cleaners, spray wash systems, guides, training idlers
| Reference Code | Learning Outcomes and Objectives |
|---|---|
| D-22.04.01L |
demonstrate knowledge of conveying systems, their components and accessories, characteristics, applications and operation
|
| D-22.04.02L |
demonstrate knowledge of procedures to repair conveying systems and their components
|
| D-22.04.03L |
demonstrate knowledge of additional training and certification to repair conveying systems and their components
|
| D-22.04.04L |
demonstrate knowledge of regulatory requirements to repair conveying systems and their components
|
| D-22.04.05L |
demonstrate knowledge of sustainability and environmental stewardship practices
|
Range of Variables (include, but not limited to)
- conveying systems: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components: bearings, couplings, pulleys, rollers, gear reduction units, take-ups, scrapers, chutes, bins, grizzly bars, rotary feeders, screens, tube feeders, anti-runaway device, connecting links, rivets, locking clips, pins and wires, air cannon, limit switches, magnets, sheaves, sprockets, chains, belts, belting, filters, skirting
- accessories: dust suppressants, magnetic belts, pulsating devices, scrapers, cleaners, spray wash systems, guides, training idlers